Inline Automatic Label Print Quality Inspection Barcode Verification System for Zebra Printer

Customization: Available
After-sales Service: Remote Internet Guidance
Application: Electrical & Electronics

Product Description

Overview & Basic Info
Model NO.
R210-10
Automation Level
Automatic
Working Mode
Inline Real Time Continuous
Camera Type
Line Scan Cis Camera
Working HMI
Windows System
Software
Label Inspection System
Supported Printers
Zebra / TSC / Honeywell / Sato / Bixolon / Hanin / Dascom
Warranty
1 Year
Production Capacity
30,000 Sets Yearly
Product Description

Why is label inspection so important?

During long-term usage of printers, factors like worn-out printer heads, dust, temperature fluctuations, or mechanical failures can affect print quality. Defective labels can lead to wasted products or market recalls due to:

  • Incomplete critical information leading to fines.
  • Unscannable labels causing costly returns and chargebacks.
  • Unqualified labels resulting in inventory disorder and reporting errors.
Label Quality Issues

Statistics show over 20% of market recalls in pharmaceuticals relate to label issues.

Our Solution

The R210 is a widely applicable, easy-to-use online automatic label print quality & barcode inspection system. It features a high-resolution flat field sensor pack and specialized vision inspection software.

R210 Solution
Technical Advantages

By adopting CIS technology, this solution overcomes the high cost and performance limitations of traditional area-array or single-scanline cameras, bringing label inspection to a revolutionary new level.

CIS Technology Advantage Technology Comparison
Functions and Features
Printing Quality Inspection

Detects missing prints, position deviation, and distortion of text/graphics.

Contamination Detection

Identifies dirt on labels or paper defects outside the printable area.

OCR & Barcode Recognition

Recognizes letters, numbers (multi-language) and verifies 1D/2D codes per ISO standards.

Content Comparison

Compares scans against databases for consistency and anti-counterfeiting.

Software Interface System Main Features
  • Compatible with all printer modes: tear-off, rewind, peel, and present.
  • Online real-time 100% inspection without slowing down printing speed.
  • Multiple alarm modes: automatic suspend, flashing lights, and software warnings.
Product Parameters
Key Specifications
Camera Resolution600 / 1200 dpi
Maximum Speed14 inches / sec.
Smallest Character Height1mm height (2.5pt)
Minimum Label Size6mm * 10mm
Maximum Label Size532mm * 216mm
Structure ModeIntegrated In-line / Standalone In-line / Standalone Offline
CompatibilityAll industrial label printers (Zebra, Honeywell, etc.)
Parameter Summary
Reference Customers
Partner Logos
Why Buy From Us

As a pioneer of machine vision solutions, our company has been a national-level high-tech enterprise since 2015. We are committed to continuous technology innovations in the field of machine vision worldwide.

Our research and development team consists of over 100 engineers, including many senior PhDs and masters. We have served various enterprises in the 3C industry, solar energy, lithium battery, pharmaceutical, food and beverage, and packaging sectors.

Team and Facility

We have accumulated a rich variety of solutions, including product appearance inspection, manufacturing process inspection, and package inspection. We are proud to offer fast, flexible, and diverse services for global customers.

Frequently Asked Questions
Is the R210 system compatible with my existing Zebra printer?
Yes, the system is designed for seamless integration with all Zebra industrial printers, as well as Honeywell, TSC, Sato, and many other leading brands.
Will the inspection process slow down my production line?
No. The system performs online real-time inspection at speeds up to 14 inches per second, ensuring 100% inspection without compromising your printing efficiency.
What types of defects can the system detect?
It detects printing omissions, position deviations, distortion, dirt/contamination, barcode quality issues (ISO standards), and errors in OCR (letters, numbers, and symbols).
What is the smallest font size the camera can inspect?
The high-resolution 600/1200 dpi camera can accurately inspect characters as small as 1mm (2.5pt) in height.
What happens when a defective label is detected?
The system offers multiple alarm modes, including automatic printer suspension, flashing warning lights, and real-time alerts on the software interface to prevent defective labels from reaching the customer.
Can it detect duplicate barcodes?
Yes, the software includes content comparison features that detect barcode duplicates and verify data against your customer database for anti-counterfeiting.

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